How to Harness Aerodynamics to Reduce Drag, Improve Fuel Efficiency for Fleets

Automation, Targeted Design Boost Performance by Closing the Gap

Improving fleet performance, reducing emissions and reducing fuel costs are top priorities for the trucking industry, especially as fuel costs soar and green policy pressures increase. Fleet operators searching for innovations and solutions have eyed better aerodynamics as an easy answer.

The pocket of air between the tractor and trailer – or gap – is the most common cause for drag, which costs money and wastes fuel. How to close the gap while a truck is at highway speeds, yet maintain maneuverability on surface streets has posed a challenge for operators.

Extra long, static cab extenders have provided some relief. But, while they help close the gap and reduce drag, they interfere with trailer clearance for tight turns, making them a potential nightmare for in-town driving conditions.

Automated design has uncovered a better way to close the gap. Closing the gap reduces buffeting and trailer sway in cross-winds outperforming even the longest side-extenders on the market today.

Automation in Aerodynamics Delivers New Option
Introduced by TruckLabs in 2015, TruckWings is a tractor-mounted device that has unlocked a new frontier in Class 8 efficiency through the use of active aerodynamics. Developed by hardware engineers, software developers, and data scientists to systematically manage the gap in all conditions, TruckWings is innovating the industry.
Closing the gap reduces buffeting and trailer sway in cross-winds outperforming even the longest side-extenders on the market today.

The TruckWings device requires zero driver input to deploy or retract, delivering an automated solution that keeps people and property safe, while achieving the savings and sustainability improvements fleet owners are seeking.

How Do TruckWings Work?
TruckWings is the only fully automated solution that works without driver interaction.
As a smart device, TruckWings receives real-time information about the speed of a tractor-trailer to determine when to open and close. When the vehicle reaches 52 mph, a signal is sent from the cab to automatically deploy the TruckWings. When speed dips to 50 mph or below, TruckWings automatically retract before the truck needs to make sharp turns.
The standalone TruckWings controller is installed on the truck’s CAN J1939 data link. Additionally, a sensor scans the area behind the TruckWings to ensure adequate clearance to the trailer exists.

Five of the 10 largest fleets in North America have installed TruckWings on their trucks, logging over 400 million miles. Each one makes the savings and sustainability impact of taking two vehicles off the road every year.

TruckWings reduces the energy lost in the tractor-trailer gap, lowering wind drag, improving fuel economy and reducing carbon emissions. Most fleets see 3-6% improvement in fuel efficiency. Each TruckWings device reduces 20,000 lbs/yr in carbon emissions. Analysis and customer reviews also confirm an improvement in vehicle stability at higher crosswinds by reducing the side forces acting on the trailer. This leads to improved safety and vehicle control.

As more fleet operators turn to solutions that drive down fuel costs and improve emissions rates, TruckWings automation is delivering a powerful boost to fuel efficiency and sustainability efforts.

Cut Greenhouse Gas Emissions

Put Money in Your Company’s Pockets

There are two ways to run a more efficient trucking business, and they go hand in hand. Using less fuel saves you money and reducing CO2 emissions saves our planet.

Savings and sustainability are inseparable when it comes to aerodynamic device TruckWings. Built to automatically close the gap between cab and trailer when a truck travels at highway speed, TruckWings’ cuts your fuel bill while making our world a healthier place to live.

Bottom line benefits
Fuel accounts for 12% of vehicle-based costs, or $0.36 per mile, according to a 2021 study by the National Private Truck Council (NPTC). The opportunity to cut that cost by reducing drag as much as 7% is real: Six of the 10 largest fleets in North America are doing it now with TruckWings.

These leading companies are realizing a short 15- to 18-month ROI by equipping their trucks with a smart device that deploys and retracts with no driver intervention required. Making the decision to install TruckWings delivers measurable financial impact, and it’s one drivers support.

Cleaner air to breathe
One-third of the U.S.’s greenhouse gas emissions come from the transportation sector. Those who’ve chosen TruckWings are taking an active role in reducing levels of harmful CO2 in the atmosphere. They’re proud to be among visionaries doing what it takes to help the environmental cause. TruckWings on their tractor-trailers make a statement that reflects positively on their companies and their people.

Each time TruckWings automatically deploy, they signal the commitment made by the organization that owns and manages the truck to accomplish two key objectives: To cut fuel consumption and meet carbon reduction goals.

They show everyone on the road that they’re serious about running an efficient business—and making a difference for us all.